Extraction of Metal from Ore

  • It is the process of extracting metal from its concentrated ore . It is the next step after concentration of ore.
  • The extraction method depends upon the reactivity series of metals .

steps involved in extraction of metals from ores - Teachoo.png



Extracting metal low in activity series - Teachoo.png

Extraction of Less Reactive metals in the Reactivity Series

Metals low in the reactivity series are very unreactive . The oxides of these metals can be reduced to metals by heating alone.

 

These include Metals like Mercury and Copper

 

  1. Mercury Sulphide (HgS) or Cinnabar is the ore of mercury
    Mercury can be directly extracted from its sulphide ore by heating it in air.
    The process involves two steps:
    Conc. Mercury (II) Sulphide ore, Cinnabar, is roasted in air.

Mercury Oxide is formed .

Roasting of mercury - Teachoo.png

The oxide is heated to about 300℃.

It gets reduced to form Mercury metal.

Reduction of Mercury Oxide to form pure metal - Teachoo (2).png

Cinnabar - Sulphide Ore of Mercury - Teachoo.png

Mercury Metal - Teachoo.png

(II) Extraction of Copper

Conc. Sulphide ore Cu 2 S is roasted in air to form Copper Oxide.

Roasting of Copper glance - Teachoo.png

When enough Cu 2 S has been converted to Cu 2 O, the supply of air is cut.

Cu 2 O reacts with the remaining Cu 2 Sto form Cu.

Reduction of Copper Oxide to form pure metal - Teachoo.png

Extraction of Copper metal - Teachoo.png

Extraction of moderately reactive metals :

 

In order to be extracted, these are reduced from their oxides , with reducing agents like carbon, aluminium, sodium or calcium.

  • It is easier to obtain metals from their oxides than from carbonates or sulphides.
  • Thus, the concentrated ores are converted into metal oxide by the process of calcination or roasting .
  • A carbonate ore is converted into oxide by calcination whereas a sulphide ore is converted by roasting .

 

  1. CALCINATION :
  • The carbonate ore is heated strongly in the absence of air to convert it into metal oxide.
  • Example - Calamine ore, ZnCO 3  

In order to extract zinc metal from this ore, it must first be converted into zinc oxide from zinc carbonate. This is done by Calcination.

The reaction is as follows :

Calcination of ZnCO3 - Teachoo.png

  1. ROASTING :
  • The sulphide ore is strongly heated in the presence of air to convert it into metal oxide. 
  • Example - Zinc occurs as a sulphide ore, ZnS

This sulphide is first converted to oxide by the process of roasting and then the zinc metal is extracted from it. 

The reaction is as follows  :

Roasting of Zinc Sulphide ore - Teachoo.png

Roasting

Calcination

  1. Roasting is the heating of a metal ore in the presence of excess air or oxygen.
  1. Calcination is the heating of a metal ore in the presence of limited air or oxygen.
  1. Requires an excess amount of air or oxygen.

2. Done with limited air or oxygen.

  1. Mainly done for sulphide ores.

3. Done for carbonate ores.

  1. Releases toxic gases and substances.

4. Releases toxic, volatile compounds.

 

Extraction of Reactive Metals 

Extraction Of Metals from their ore Summary - Teachoo.png

  • The highly reactive metals like Potassium, Sodium, Calcium, magnesium and aluminium do not have stable oxides.
  • These cannot be reduced by carbon (reducing agent).

 

These metals are extracted by the electrolytic reduction of their molten chlorides or oxides

electrolytic reduction - teachoo.jpg

In electrolytic refining,

  1. Impure Metal M is used as anode
  • It is connected to the positive terminal of the battery.
  1. A strip of pure metal M is used as a cathode
  • It is connected to the negative terminal of the battery.
  1. A solution of metal salt M is used as the electrolyte .

For example 

NaCl Ions - Teachoo.png

NaCl → Na + (l) + Cl (l)

  • During electrolysis , the negatively charged electrode ( cathode ) acts as a powerful reducing agent .
  • It supplies electrons to reduce the metal ions into metal
  • This is because metals being positively charged ions are attracted towards the negatively charged cathode. 

Electrolysis of NaCl_ Cathode Reaction - Teachoo.png

At cathode: reduction of 2Na + (l) + e → Na(l)

  • The anode provides a strong positive charge to attract the anions .
  • It oxidises the anions to form Chloride gas/Oxygen .

Electrolysis of NaCl_ Anode Reaction - Teachoo.png

At anode: oxidation of 2Cl (l) → Cl 2 (g) + 2e

Electrolysis of NaCl_ Net Reaction - Teachoo.png

Net Reaction is written as: 2Na + (l) + 2Cl (l) → 2Na(l) + Cl 2 (g)

 

Example : Sodium , Potassium , Calcium and Magnesium are extracted by electrolysis of their molten chlorides whereas Aluminium metal is extracted by electrolysis of its molten oxide .

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Maninder Singh

CA Maninder Singh is a Chartered Accountant for the past 13 years and a teacher from the past 17 years. He teaches Science, Economics, Accounting and English at Teachoo